DETAILS
Austenitic manganese alloys, producing tough, high-strength deposits that will workharden under impact. Primarily used for joining, repairing or building up manganese steel parts that need to be joined together or joining manganese to carbon steel, including railroad frogs, impact hammers, rotors and rock crusher rolls. Deposits thickness is unlimited and can be flame cut. Used in applications with high impact and low abrasion.
Features
- Provides an austenitic manganese deposit which exhibits very good crack resistance
- Work-hardens for overlay or joining austenitic manganese steel to itself or to carbon steel
- Can be used as a build-up layer before capping with abrasion resistant alloys
- Unlimited layers with proper preheat and interpass temperatures and procedures
Typical Applications
- Spreader cones
- Crusher hammers
- Austenitic manganese parts
Welding Positions
- Flat/Horizontal
Service Information
You May Also Need
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.SDS Search page
See test resultdisclaimer
MECHANICAL PROPERTIES
Classification | Hardness Rockwell C |
---|---|
Typical Result | 18-22 |
Typical Result, Work-hardened | 45-50 |
DEPOSIT COMPOSITION
Classification | %C | %Cr | %Mn | %Si |
---|---|---|---|---|
Typical Result | 0.4 | 16.0 | 15.0 | 0.2 |
TYPICAL OPERATING PROCEDURES
Diameter | Polarity | ESO mm (in.) |
Wire Feed Speed m/min (in/min) |
Voltage volts |
Approx. Current amps |
Deposition Rate kg/hr (lb/hr) |
---|---|---|---|---|---|---|
5/64 in (2.0 mm) | DC+ | 32 (1 1/4) | 3.2 (125) | 26 | 210 | 3.3 (7.3) |
5/64 in (2.0 mm) | DC+ | 32 (1 1/4) | 5.1 (200) | 29 | 280 | 5.3 (11.7) |
5/64 in (2.0 mm) | DC+ | 32 (1 1/4) | 6.4 (250) | 30 | 320 | 6.8 (15.1) |
5/64 in (2.0 mm) | DC+ | 32 (1 1/4) | 8.9 (350) | 32 | 380 | 9.7 (21.3) |
7/64 in (2.8 mm) | DC+ | 45 (1 3/4) | 1.9 (75) | 26 | 250 | 2.5 (5.5) |
7/64 in (2.8 mm) | DC+ | 45 (1 3/4) | 3.2 (125) | 28 | 320 | 5.1 (11.3) |
7/64 in (2.8 mm) | DC+ | 45 (1 3/4) | 3.8 (150) | 29 | 350 | 6.6 (14.6) |
7/64 in (2.8 mm) | DC+ | 45 (1 3/4) | 4.4 (175) | 30 | 380 | 7.5 (16.4) |
7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 3.8 (150) | 30 | 320 | 6.7 (14.9) |
7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 5.1 (200) | 33 | 390 | 8.7 (19.2) |
7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 5.7 (225) | 34 | 410 | 9.8 (21.7) |
7/64 in (2.8 mm) | DC+ | 64 (2 1/2) | 6.4 (250) | 35 | 425 | 11.4 (25.1) |
NOTES
Note |
---|
As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. |
A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation that damages the toughness of austenitic manganese. |